PLANT CONCEPT
Improvements of Working Conditions, Ergonomics, Bright & Spacious plant
Stamping of flat metal sheet to form various car body panel.

Layout Concept :

To press large panels at TGM with target of logistic cost reduction and improve the production quality.
Layout arrangement in tandem with process order through put approach.
 
PHOTOS
1. 4,600 Ton Transfer Press
2. Stamping Process - Roof Panel
3. Stamped Part - Roof Panel
VIDEOS
1. -
 
Assembly / Welding of loose stamped body panels to form a full car body (body in white)

Layout Concept :

Use of common line for flexibility & investment reduction.
Separation of Auto and Manual Zone for effective logistics.
Buffer system between processes & Paint Shop for high operational efficiency.
 
PHOTOS
1. Underbody Line - Fully Automatic
2. Main Body Line - Fully Automatic
3. Roof Assembly - Manual
VIDEOS
1. Main Body Line (Size: 3.0 MB)
2. Underbody Line (Size: 1.66 MB)
 
Painting of Body in White in accordance to color choice ordered by customer

Layout Concept :

Separation of working zones for clean room and working environment control I.e 1) Working Process Zone, 2) Booth Zone, 3) Oven Zone.
Buffer system between processes and TF Shop for high operational efficiency.
 
PHOTOS
1. ED Process (Anti-Rust Layer)
2. Sealing Process
3. 2nd Coat Process
4. Colour Coat Spray Process
5. Auto Inspection Machine
VIDEOS
1. ED Process (Size: 3.75 MB)
2. Sealing Process (Size: 5.38 MB)
3. 2nd Coat Process (Size: 2.74 MB)
4. Colour Coat Process (Size: 5.08 MB)
 
Fitting of trim & chassis components to form a complete built automobile

Layout Concept :

Short line system…zoning of process, inspection and logistic areas.
Introduce automation at heavy work load stations
3-prong parts supply system for effective logistics.
 
PHOTOS
1. Engine Fitting Process - Chassis Line
2. Door Refitting Process - Final Line
3. Glass Fitting - Final Line
VIDEOS
1. -
 
 
 
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