Improvements of Working Conditions,
Ergonomics, Bright & Spacious plant
Stamping of flat metal sheet to form
various car body panel.
Layout Concept :
To press large panels at TGM with target of logistic cost
reduction and improve the production quality.
Layout arrangement in tandem with process order through
put approach.
Assembly / Welding of loose stamped
body panels to form a full car body (body in white)
Layout Concept :
Use of common line for flexibility & investment reduction.
Separation of Auto and Manual Zone for effective logistics.
Buffer system between processes & Paint Shop for high
operational efficiency.
Painting of Body in White in accordance
to color choice ordered by customer
Layout Concept :
Separation of working zones for clean room and working
environment control I.e 1) Working Process Zone, 2) Booth
Zone, 3) Oven Zone.
Buffer system between processes and TF Shop for high operational
efficiency.
Fitting of trim & chassis components
to form a complete built automobile
Layout Concept :
Short line system…zoning of process, inspection
and logistic areas.
Introduce automation at heavy work load stations
3-prong parts supply system for effective logistics.